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Elastic rail clip manufacturing process

Brief introduction  

The elastic rail clip is one of the common fastening components to fix the track to rail sleepers (wooden and concrete sleepers). The rail clips are produced by hot forging process with the material of forged spring steel. The raw materials mainly include 60 Si2MnA, 60Si2CrA , 38 Si7 and other types of spring steel. The spring steel has excellent mechanical performance, physical and chemical performance, etc. AGICO is the approved elastic rail clip manufacturer by China's Railway Ministry and has been ISO9001-2008 certified. AGICO supplies the elastic rail clips with high precision, high tensile strength and corrosion resistance, which are used widely in railway projects worldwide. These facts make our rail clip products ideal for track assembly use.

Rail Elastic Clip Manufactured by AGICO

Types of the rail clips:

AGICO manufactures and exports following types of elastic rail clips:E-type Clips,SKL Tension clips, PR Series Clips, some other rail clips such as N clips, D type rail clip, Fast clip, gauge lock clip, Deenik clip, and some non standard rail clips can be customized according to drawings or samples.
E series clips:

PR series clips

SKL series clips:

Other rail clips:

Specifications of the rail clips:

Model

Diameter

Hardness

Material

E1809

Ø 20

44-48HRC

60Si2MnA

E1813

Ø 18

44-48HRC

60Si2MnA

E2001

Ø 20

44-48HRC

60Si2MnA

E2039

Ø 20

44-48HRC

60Si2MnA

E2055

Ø 20

44-48HRC

60Si2MnA

PR85

Ø 13

44-48HRC

60Si2MnA

PR309A

Ø 19

44-48HRC

60Si2MnA

PR401

Ø 20

44-48HRC

60Si2MnA

PR601A

Ø 20

44-48HRC

38Si7

SKL1

Ø 13

42-47HRC

60Si2CrA

SKL3

Ø 13

42-47HRC

60Si2CrA

SKL12

Ø 13

42-47HRC

38Si7

SKL14

Ø 13

42-47HRC

60Si2MnA

Manufacturing process of the rail clips

It includes following manufacturing processes: raw material- shearing- heating- forming-quenching- tempering- testing-surface treatment-packing, as shown in the figures below.


   Raw material                                Shearing                                        Heating

   Forming                                        Quenching                                      Tempering

    Testing                                       Surface treatment                        Packing

AGICO Testing center of the rail clips

Guided by the principle of "quality first", we have established a dedicated testing center to conduct strict quality control at every stage of the production process, from raw material procurement, production, transportation, to after-sales service. Quality inspectors strictly monitor the production of each product according to the corresponding quality control system.

AGICO Group has rich experience and advanced equipment to manufacture metal clip fasteners. We have supplied many rail clips for foreign clients and stored many ready-made dies. In addition, we can make various customized rail clips with different standards or according to the drawings and requirements of clients. We sincerely seek reliable cooperators abroad. Welcome to contact us.

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